Among the things Ralph did to enrich my visit was arrange for a tour of the historic Missouri Meerschaum corncob pipe factory. This place is 147 years old and has over the years produced the pipes smoked by a wide range of luminaries, including Generals Pershing and Macarthur, as well as Mark Twain and Rudyard Kipling. It is not the only company in the U.S. making corncob pipes, but it is the largest and the oldest.
The company’s general manager, Phil Morgan, guided us through the rooms of the spacious, old factory, explaining the steps involved in producing the famous pipes—of which they produce roughly 800,000 per year.
Not just any corn can be used. The cob needs to be strong and rigid, and it needs to be the right size. There actually is a variety of corn called pipe corn, and the company grows their own. Worth noting is that, as with other operations that utilize corn, nothing is wasted. Once the corn is shelled, the kernels go to Pinckney Bend, for their Pipe Corn Whiskey. Then (and you already may have guessed this if you’ve read my book), the protein left after the starch is converted to alcohol is wonderfully rich and a great addition to feed for pigs. So an extremely efficient process.
The building is old, but many of the machines are new. Workers at the many stations cut the cobs, shape them, plug the open ends, add stems, and finish the pipes. I love watching things take shape in skilled hands, and the many veteran employees were clearly skilled. At each station, the corncobs looked more like pipes.
I don’t smoke, but those who do say that corncob pipes offer the coolest and sweetest smoking possible. If you want to read a bit more of the company’s history, or see how varied the finished pipes can be, here is their website: http://corncobpipe.com/